Toshiba Q-Flowsaver II Manual de usuario

TOSHIBADIGITAL TRANSISTOR INVERTER LOW ACOUSTICAL NOISE SERIESo-nomavEn nOPERATION MANUALOctober, 1995 Part #36933-000dì) #

TOSHIBA2.2 Operating Precautions /!\ CAUTION1)2)3)4)5)6)7)8)9)Do not apply power and attempt to use the inverter until this entire operation manual h

BHCOMPONENTS8BOPTIONSru OPT I soov soaAECN# 03215 7/93MRECN# 021645/93 MRECN# 02144 4/93MRECN DATE BYDRAVNi MR 6/92CHECKEDiAPPROVED.TOSHIBA/HOUSTONINT

BIPCB3 IlaPERATIDN panel!_CW-l_/_6^•>PCBlozJ/ KCOMPONENTSB□PTIDNSI 500V 250AECN# 0S413 1/94 MRECN# 03343 8/93 MRECN# 03331 7/93 MRECN# 03144 4/93

BDGNÍ[^CDMPQNENTS8□PTIDNSFU DPT I 500V 300AECN# 0337011/93MRECN# 022217/93MRECN# 021444/93MRECNDATEBYTOSHIBA/HOUSTONINTERNATIONAL CORPORATIONUSATHIS M

I PCB3 II DPERATIDN panel!' CN1-1/6J^-y-1CNB !,a g CONTROL board PCEI CNl-1/5 !> -J, CN6-3 N CN3-1/6 <f--------i4cN6-4 s-fiCN5-1 2 2

ECNDATE BYTOSHIBA/HOUSTONINTERNATIONAL CORPORATIONUSATHIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL CORPORATION AND SHALL NOT BE REP

c380V-50HZR40/R44(Rg)) R38 (BLOCN(PWK) --------------------Tl----------------------------------------------------ÍCN6A-3 zzz zzz zz*^y 230V «rp MSXC

TOSHIBATOSHIBA INTERNATIONAL CORPORATIONINDUSTRIAL DIVISION13131 West Little York Rd., Houston Texas 77041 Tel: [713] 466-0277 Fax: [713] 466-8773Prin

TOSHIBA2.2 Operating Precautions (cont'd) /!\ CAUTION13) Do not open and then re-close a secondary magnetic contactor (MC) between the inverter

TOSHIBA3.0 Standard SpecificationsRATINGSMODEL RATEDKVAOUTPUTCURRENTAMPSOUTPUTVOLTAGE3-PHASEOVERLOADCURRENTMAIN CIRCUIT INPUT VOLTAGE 3-PHASECONTROL

TOSHIBA3.0 Standard Specifications (cont'd)ITEM STANDARD SPECIFICATIONSControl Control Method Sinusoidal PWM controlOutput voltage regulation Sa

TOSHIBA3.0 Standard Specifications (cont'd)ITEM STANDARD SPECIFICATIONSDisplay (4) 7-segment red LED digits with colon and decimal pointsOutputf

TOSHIBA4.0 Wiring4.1 Simple Connection DiagramsQ-FLOWSAVER II STANDARD CONNECTION MODEL 2035 TO 2330Notes:1) For control/driver terminal block layout

4.1 Simple Connection Diagrams (cont'd)TOSHIBAQ-FLOWSAVER II STANDARD CONNECTION MODEL 4055 TO 420KPOWERSUPPLYNotes:1) For control/driver termi

TOSHIBA4.2 Selection of Main Circuit Wiring Equipment and Standard Cable SizesInverter•Molded case circuit breaker (MCCB)Ampacity (FLA X 1.25) •&apos

TOSHIBA4.2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes (cont'd)* The customer supplied Molded Case Circuit Breaker (MCC

TOSHIBA5.0 PWB Layout, Jumpers, and Terminal Connections5.1 Control/Driver Board for Q2-2035 through Q2-2330The following pictorial shows a layout o

TOSHIBANOTEThe instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every

TOSHIBA5.2 Control/Driver Board for Q2-4055 through Q2-4330The following pictorial shows a layout of the major components located on the control/dhve

TOSHIBA5.3 Control Board for Q2-4400 through Q2-420KThe following pictorial shows a layout of the major components located on the control board VF3C-

TOSHIBA5.4 Driver Board for Q2-4400 through Q2-420KThe following pictorial shows a layout of the major components located on the driver board 35589.N

TOSHIBA5.5 Jumper DetailsThe jumper connections for each of the printed wiring boards on Pages 5-1 through 5-3 are shown in the enlarged details belo

TOSHIBA5.7 Jumper/Terminal Connections and FunctionsThe following table shows how jumpers JP1 and JP2 are set for use with the analog input terminal

TOSHIBA5.8 Terminal Connections and FunctionsTerminalnameTerminal functions TerminallocationLI, L2, L3(R, S, T)T1, T2, T3(U, V, W)Input power terminal

5.8 Terminal Connections and Functions (cont'd)TOSHIBATerminalnameTerminal functions TerminallocationSTCC(one of three)SSIJOG(SS2)AD2(SS3)RSTCC(o

TOSHIBA6.0 Operating Panel6.1 Operating Panel LayoutThe operating panel enables the user to enable or disable the keypad, input commands from the ke

TOSHIBA6.2 Operating Panel Keys and Functions (cont'd)Keys and FunctionsKey disables RUN or STOP commands until either the AUTO or MANUAL key is

TOSHIBA6.3 LED Display and Display MonitoringThe LED display provides the user with the operating frequency, function settings, and status informatio

TOSHIBAINTRODUCTIONThank you for purchasing the Q-FLOWSAVER II. This adjustable frequency solid state AC drive features low acoustical noise, pulse wi

TOSHIBA6.4 Display AlphanumericsThe 7 segment LED display is able to display all of the numerals but is unable to properly form all of the characters

TOSHIBA7.0 Parameter Groups7.1 Definitions of Setup and Group ParametersSETUP PARAMETERSThis parameter group is accessed by pressing the dedicated &

TOSHIBA7.2 System Parameters Adjustment Range and Factory SettingsPARAMETERDISPLAYITEMNO.PARAMETERDESCRIPTIONADJUSTMENTRANGEFACTORYSETTINGREFERENCEPA

TOSHIBA7.2 System Parameters Adjustment Range and Factory Settings (cont'd)PARAMETERDISPLAYITEMNO.PARAMETERDESCRIPTIONADJUSTMENTRANGEFACTORYSETT

TOSHIBA7.2 System Parameters Adjustment Range and Factory Settings (cont'd)PARAMETERDISPLAYITEMNO.PARAMETERDESCRIPTIONADJUSTMENTRANGEFACTORYSETT

TOSHIBA7.2 System Parameters Adjustment Range and Factory Settings (cont'd)PARAMETER ITEM PARAMETER ADJUSTMENT FACTORY REFERENCEDISPLAYNO.DESCRI

TOSHIBA7.2 System Parameters Adjustment Range and Factory Settings (cont'd)PARAMETERDISPLAYITEMNO.PARAMETERDESCRIPTIONADJUSTMENTRANGEFACTORYSETT

TOSHIBA8.0 System Status MonitoringThe inverter operates with varying levels of supply voltage and current. A variable output frequency of voltage an

TOSHIBA8.2 Automatic Status MonitoringAutomatic status monitoring displays abnormal status conditions that can occur during normal inverter operation

TOSHIBA8.3 Tripped Status MonitoringTripped status monitoring displays abnormal status conditions that can occur during normal inverter operation. Th

TOSHIBAGENERAL SAFETY INSTRUCTIONSWarnings in this manual appear in either of two ways:1) Danger warnings - The danger warning symbol is an exclamati

TOSHIBA8.4 Input Terminal Status CodeThe table below shows the status codes when contact closures are placed across the input terminals. JOG(SS2) and

TOSHIBA8.5 Output Terminal Status CodeThe table below shows the status codes of the open collector transistor outputs. RCH(UL) and LOW(LL) are multi-f

TOSHIBA9.0 Keypad Operating FunctionsThis section discusses keypad operating functions. All of the functions that can be accessed through the keypad,

TOSHIBA9.1 SETUP PARAMETERS (cont'd)ELECTRONIC THERMAL PROTECTION SELECT (ITEM 11) - Select standard motor or Vf motor with or without soft stal

TOSHIBA9.2USER GROUP PARAMETERSMAXIMUM FREQUENCY (ITEM 1) - This parameter sets the output frequency to a maximum value. It is very important that thi

TOSHIBA9.2 USER GROUP PARAMETERS (cont'd)PATTERN OF ACC/DEC #2 (ITEM 9) - Select as an alternate one of the three output frequency patterns. The

TOSHIBA9.3 COMMUNICATION GROUP PARAMETERSAUTOMATIC RESTART AFTER INSTANTANEOUS POWER FAILURE SELECTION (ITEM 1) - Use this function to select auto-res

TOSHIBA9.3 COMMUNICATION GROUP PARAMETERS (cont'd)POWER FAILURE FUNCTION SELECTION (ITEM 3) - When this function is selected, the inverter will

TOSHIBA9.4JUMP FREQUENCY GROUP PARAMETERSJUMP FREQUENCY #1 (ITEM 1) - Use this function to set the beginning point of a frequency bandwidth to be skip

TOSHIBA9.5 DISPLAY GROUP PARAMETERSUNIVERSAL UNIT MULTIPLICATION FACTOR (ITEM 1) - The LED display can be changed to display values other than Hz. Rev

TOSHIBACONTENTSSECTION PAGEDisclaimer ...iintroductio

TOSHIBA9.6 SPEED GROUP PARAMETERSAC LINE/INVERTER TRANSFER SIGNAL (ITEM 1) - Use this function to setup the inverter to allow a motor load to be trans

TOSHIBA9.7 PATTERN FREQUENCY GROUP PARAMETERSFORWARD/REVERSE ROTATION SELECT (ITEM 1) - Use this function to select between a forward or reverse motor

TOSHIBA9.7 PATTERN FREQUENCY GROUP PARAMETERS (cont'd)PATTERN #6 RUN TIME (ITEM 16) - Use this function to set the run time of the preset speed f

TOSHIBA9.7 PATTERN FREQUENCY GROUP PARAMETERS (cont'd)RUN FREQUENCY HYSTERESIS (ITEM 24) - Use this function to offset the inverter run frequency

TOSHIBA10.0 Input Terminal Operating FunctionsTerminal operations are described as those operational features that can be controlled by opening or cl

TOSHIBA10.2 Starting/Stopping-Remote ControlThe remote STARTING/STOPPING possibilities are identified in the following figure and table.START/STOP Te

TOSHIBA10.5 JogThe jogging frequency is immediately output when the remote JOG is activated. The functions [JOG] and [J.StP] must be preset. In addit

TOSHIBA10.7 Pattern RunThe pattern run enables the user to run up to seven different speeds automatically, in either forward or reverse directions. I

TOSHIBA10.8 PID Set Point ControlAll Q-Flowsaver II inverters come standard with set point control. The following information shows how to install an

TOSHIBA10.8 PID Set Point Control (cont'd)READJUSTMENT1) For faster response time set larger proportional gain, shorter integral gain and/or sh

TOSHIBACONTENTS (confd)SECTIONPAGE6.0 Operating Panel... 6-16.

TOSHIBA11.0 Output Terminal Operating FunctionsThe inverter provides terminals for outputting signals to external components. A number of selectable

TOSHIBA11.2 Inverter to Relay/PC ConnectionsTerminals RCH (UL) and LOW (LL) of the control circuit terminal block are open collector outputs which fl

TOSHIBA11.4 Calibration of Remote MetersMany times an application requires that a frequency meter (FM) or ammeter (AM) be remotely located. Attachmen

TOSHIBA11.4 Calibration of Remote Meters (cont'd)Use the following diagram for connecting a Frequency Meter (AM):Terminal Connection (AM)AMAmmete

TOSHIBA12.0 Spare Parts List/After Sales Service12.1 Requesting After Sales ServiceWhen requesting after-sales service, report the contents o

TOSHIBA12.2 Recommended Spare PartsRANK B B B B B A A A A BINVERTER PCB PCB MOV 1-3 REC1-3 R21 FU1-1A FU2 IGBT1 - 6 FU R,S,T DCUNIT CONTROL DRIVER SU

TOSHIBA12.2 Recommended Spare Parts (cont'd)RANK B B B B B A A A A BINVERTER PCB PCB MOV 1-3 REC1-3 R21 FU1-1A FU2 IGBT1-6 FU R,S,T DCUNIT CONTR

TOSHIBA12.2 Recommended Spare Parts (cont'd)RANK C C A C c C C C C CINVERTER PCB PCB 4-4B PCB 5-5E HCT HCT LI FAN FOR FAN FOR MS1 MSXUNIT KEYPAD

TOSHIBA12.2 Recommended Spare Parts (cont'd)RANK C C A C c c C C C CINVERTER PCB PCB 4-4B PCB 5-5E HCT HCT LI FAN FOR FAN FOR MS1 MSXUNIT KEYPAD

TOSHIBA13.0 Dimensions/Weights/Component Layouts/Schematics13.1 Basic DimensionsFIGURE 2_________yDIMENSION CHARTDIMENSIONS ARE IN INCHES(MILLIMETER

TOSHIBACONTENTS (cont'd)SECTION PAGE11.0 Output Terminal Operating Functions...11-111.1 Se

TOSHIBA13.0 Dimensions/Weights/Component Layouts/Schematics13.1 Basic Dimensions (cont'd)DIMENSIONSMODELFIGA BcD E FGHVT130Q2-415K 1 59.94(1522

TOSHIBA13.2 Operating Panel Assembly(NEMA 4/NEMA 12 Operation Panel - Standard)-O3.125(79)0.094(2)XTyp. both sidesliX7.125 - (181)6.438(164)-0.344(9

13.3 Shipping WeightsTOSHIBAInverter Shipping WeightType Pounds KilogramsQ2-2035 18.08.2Q2-2055 19.0 8.6Q2-2080 54.0 24.5Q2-2110 56.025.4Q2-2160 58.0

TOSHIBA13.4 Component Layouts Q2-2035 - Q2-2110Q2-2035 Q2-2055MSI - o IIf)3g gECONNR21REC1> <o>’o'GNDO oCDCDMOTORo(O> <> <o

TOSHIBA13.4 Component Layouts (cont'd) Q2-2160 - Q2-2330FU1ACONNGNDMOTOR ^□SOURCEo► (0>Q2-2160NK MSXQ2-2220Q2-2270Q2-233013-6

TOSHIBA13.4 Component Layouts (cont'd) Q2-4055 - Q2-4160T1FU1<§> <§> FU1AHCTI ]MSI(@LI(@<^> <^>^ IGBT1<§>OiO° ° °

TOSHIBA13.4 Component Layouts (cont'd) Q2-4220 - Q2-4500Q2-4220 Q2-4270Г1 MSXC7)R21 d1 П R21A d1IGBT1 I IGBT2^I IGBT3 L] ^ Qy C7AЙ © ©► <o&g

TOSHIBA13.4 Component Layouts (cont'd) Q2-460013-9

TOSHIBA13.4 Component Layouts (cont'd) Q2-4800 - Q2-410K‘Furnished on Q2-410Konly13-10

TOSHIBA13.4 Component Layouts (cont'd) Q2-412K13-11

TOSHIBA1.0 Inspection/Storage1.1 Inspection of the New UnitUpon receipt of the Q-FLOWSAVER II, a careful inspection for shipping damage shouldbe mad

TOSHIBA13.4 Component Layouts (cont'd) Q2-415KQ2-415K13 -12

TOSHIBA13.4 Component Layouts (cont'd) Q2-420KOptional Msx Reactor terminalso o o□MSIo o occ £ cc cc £ ccCIA)C2A “GNDREC1-3Annnnnnn° SOURCE^ *

TOSHIBA13.5 Schematics13 -14

BDHINPUT SOOV SOHZ 200-S30V £OHZECN DATE BYDRAWN!RB 06/19/9SCHECKED!KoLAPPROVED!TOSHIBA/HOUSTONINTERNATIONAL CORPORATIONUSATHIS MATERIAL IS THE EXCLUS

HINPUT EOOV 3QHZ E00-a30V 60HZECNttOSa?!08/93RBECNDATE BYDRAWNiRB 06/19/92CHECKED!^APPRDVEDiTOSHIBA/HOUSTONINTERNATIONAL CORPORATIONUSATHIS MATERIAL I

ADINPUT eoov 50HZ 200-S30V 6QHZ□PTIDNSFU/DPT250V 40AECNttoeagi 09/93 RBECN#0EE3407/93 RBECNDATE BYDRAVNi RB 06/19/98CHECKED.APPRDVEDi,TOSHIBA/HOUSTONI

A B DHINPUT 2Q0V 50HZ S00-S30V 60HZ□PTIDNSFU/DPT 250V BOAECN#0333407/93RBECN DATE BYDRAWN»RB 06/19/93CHECKEDiDTOSHIBA/HOUSTONINTERNATIONAL CORPORATION

DHINPUTaoov 50HZSQ0*-230V 60HZ□PTIDNSFU/OPT 250V lOOAECNDATE BYDRAVNf RB 06/19/92CHECKED-JLAPPRDVEDiTOSHIBA/HOUSTONINTERNATIONAL CORPORATIONUSATHIS MA

OHov30CCN8-1CN8-31CNI6-ICN16-3CONTROL AND BASE PCB1¡OPERATION PANEL I ¡PCB2 CNl-1/6^I____________Ii i ^1 ro 04i iT Tw -*0 0 z zN 10 0»Q Qr YCM -*HHINP

DHINPUT200/230 VAC 50/60 HZCOMPONENTSWPCB 1j^A|),piAIgo’m cEON# 02242 8/93 MREON# 022117/93MRECNDATE BYADRAWNiMR 6/92CHIA^ROVEDi.TOSHIBA/HOUSTONINTERN

TOSHIBA2.0 Safety in Installation and Operation2.1 Installation Precautions /!\ CAUTION1)2)3)4)5)6)7)8)9)10)11)12)13)Install in a secure and upright

OHov30CÍCN8-1 CN8-31 3.CN16-11CNI6-3CONTROL AND BASE PC81(OPERATION panel! I^PCBZCN1-1/6Í----------VINPUT200/230 VAC 50/60 HZL1(R)or fuse"!'

BDJINPUT 4Q0V 50HZ 400-460V 60HZ>hRJ 1zaj R460V-60HZ k^rTnR41/R46 <GRAY)CL LH415V-50HZ 1 1440V-60HZ K*, im R40/R44 (RED)SglSi 400V-50HZ 1 IHr

D HINPUT 4D0V SQHZ 400-460V 60HZ8OUTPUTVF□PTIDNSFU/DPT500V 40ACOMPONENTS[D^fuiamLtGBT 1 1”lapOyCE 25A|r MiECN DATEBYDRAWNi RB 06/19/BEHECKEDiAPPRDVEDi

A BDHINPUT 4Q0V 50HZ 4Q0-460V 60HZOUTPUTVFR40/R44 <RED>R38 (BLUE) ;-CT=S=ir-— n o ocn Ul Ul u I I I I ni CJ AFUl-I^l-< S-SS0V-60HZ200V-50HZ11

BDINPUT 400V 50HZ 400-460V 60HZOUTPUTVF□PTIDNSFU/DPT 500V 60AECNttOSSSE 8/94 MRECN«QS414 1/94 RBECNDATEBYDRAWNiRB 06/19/98CHECKEDiiWLAPPRDVEDi\S)d^h/(

HINPUT400V 50HZ _400- 460V 60HZ LSCT)a-Mlain S55IfcPo/l°r460V-60HZIm—1415V-50HZ1 (Or440V-BOHZ400V-50HZ380V-50HZ220V-60HZ200V-50HZ[IF115V-60HZ108V-50HZ

DHOHovo o DOCI OPERATION PANEL I |^PCB2 CNl-l/ef--¿CN8CONTTÍOL AND BASE PCB1 |cN8-3icNl6-1^CN16-31 9 99 9o o z z9 9•9CN11-1/6 T T1 ro <MT 1W -*N

AOHovDOC¡OPERATION PANEL IIPCB2 CN1-1/6f- I________________I-¿CN6 jcNB 3CONTROL AND BASE PC81 |CN16-1icNie 31 Q g ÍCN11-1/6 f 1’1 ro (Mi i 1 1 w -*

BDI PCB3 II OPERATIDN panel!! CNl-1/Éi^CN3-1/6 f1CNlA-1/3BASEDRIVEPCBE> CNSA-1/8r-'CN3A-1/6f-o ozSgs s5é é911fVruO'O' róO'J —

ADJ8COMPONENTSOPTIONSECNDATE BYDRAVNi MR 6/92CHECKED.APPROVED.^3¡?h3TOSHIBA/HOUSTONINTERNATIONAL CORPORATIONUSATHIS MATERIAL IS THE EXCLUSIVE PROPERTY